40kaddict Towers - board, board, board

I'd been a bit apprehensive about the weekend. I'd been asked to referee a kendo tournament. As I haven't done kendo in 5 years, refereed about the same and I'm no longer even eligible to be a member of the British Kendo Association because I'm no longer a member of a club then I wasn't sure but my friend, and British Kendo Team member, Tom Widdows invited me to help out and I changed my mind. I'm glad I did as it was a really good day but it did mean I had a lot to do on the Sunday to make up for the lost day. First up I had to mow the grass and build a new computer table before I even got in the man cave but when I did I was on a mission. I measure up the window board and then insulated it.

The board went in bang tidy...

...erm and then it didn't because the small corner pieces were set back a bit and I couldn't get my head round this discrepancy 

Until I realised the offcuts I'd used were from the ceiling panels and these are all 9.5mm thick compared with the 12.5mm thick wall panels! What an idiot, oh well maybe the caulk can help disguise the step.

So I continue on with the back and put the first lot of insulation up after measuring the bottom board.

Second lot of earthwool goes in

And then the board secures it all in place.

And the upper board goes in too.

So the back wall aside from the two apex pieces is done.

I then quickly insulate the other side piece. I actually get one of the smaller pre-perforated sections to go in without need for staples. Wished I'd done that on the right side as that's all piecemeal sections whereas this is super stuffed. I actually cut and attached the board too, I just ran out of screws so didn't take a picture as only half the screws were in place. I bought two packs of 200 screw and expected to take one of them back and instead I need to buy another bag! So I'll have spent £9 on screws alone, it keeps adding up. Whilst I was at it I also measured and cut the left hand window section.

And whilst I was at it removed the right hand side panels and used them as templates to cut new 12.5mm thick sections and installed them. I may be short of screws but I can use time wisely to fix this mistake at least.

As you can see it's slightly tidier, less of a step down at least between the boards.

And to cap it all off I trimmed one of the pieces to go on the door but didn't take any pictures, it's super awesome though. So all that's left to do of the boarding is the two back wall apex pieces and the three front wall apex pieces, oh and to get some screws to do it. But overall this was a pretty epic stint, I've shredded my Tyvek suit with the amount of measuring but luckily my back held out. I expected this to take about a week of evenings to get done so I'm stoked at the progress.

40kaddict Towers - I'm getting board now!

With the upper board measured and ready to go it didn't take me too long to add this piece in.

Sadly I ended up with a bit of gap on the left had side. Luckily I ended up with a bit of a sliver which has covered most of this gap, at least until I put some caulk in it.

With a bit of momentum I actually tackle one of the tiny strips alongside the window. 

The original plan was to do the tiny bit on the left side of the window but for some reason I swapped things round, grabbed some off cuts and knocked this up quick smart.

I did however discover another crack on this side, not sure how this happened again I'm hoping some liberal addition of PVA might just seal it a bit and the painting will cover it all up. If this is the worst imperfection in the boards I can live with that.

I've got windows and the other half of the back to do next...

Now this is a man cave!

I'm not the only one who's relocating their hobby enterprise, a number of people have shared pictures of their efforts or their planned purchase on the Facebook group. Of these I had to reshare on the blog Otty's Man Cave, although by the size of it it's more like a cave system! What's more impressive is Mr Otterburn has built this with his bare 'man hands' from scratch no doubt after going out hunting non-favorit,e non-named animals, probably a Mammoth, making fire from sticks and wrestling a blue whale! He's like Bear Grylls and Tommy Walsh rolled into one!

This is not some pre-built shed, oh no and I bet it's possibly no more expensive but if you've got the skills to construct such a beast, including the base and a back capable of smashing up a load of concrete to put down for it then this is definitely the way to go.

I don't even know where I'd start with this sort of build. I spend about 15 minutes Every night after putting up one plasterboard panel just trying to work out what needs doing next and whether I’ve everything I need to get it done!

Anyway, he's included a little bit of background info with the pics so I'll leave you to his knowledgable descriptions:

The whole shed is lined with dpm then clad internally with osb and as soon as my parents front room is decorated and furnished, I will inherit carpets for the ground floor.

I've left a hatch into the loft space which I will be installing a set of wooden stairs.

Ive used osb as flooring in the loft

Not only that but he's sent me a load of pictures of his recent additions to his Tyranids including his scratchbuilt Bastion so alongside future updates to his man cave build I'll be sharing those too.

40kaddict Towers - another board session

I had planned to do quite a lot last Thursday evening and you know what they say about best laid plans. Instead of cracking straight on with the shed I had to nip out to pick up a new laptop, which ordinarily would be a moment of celebration but too much is going on for me to enjoy this new bit of tech. It did allow me to pick up the correct sized wood for the door but the super cheap skirting board wasn't available to I could only kill two non-named, non-favorite, birds with one stone instead of three. So it was 7:30 by the time I got home which was a bit of a late start but I cracked on. Did all the measurments on the two boards that will cver 90% of the left hand side of the back wall. Then it was the unpleasant insulation.

I guestimated and cut the smaller left panel but my guessing was way off and I had to add lots of little strips and bits to fill out the cavity. It's not too bad actually but now I'm runnign out of staples as half of them don;t even go through the thickness of the earthwoll anyway, which is annoying. I opened up my third roll of Earthwool and split two-thirds off for the wider middle section. You can clearly see where the pre-cut perforations already exist so all I did was unwind the piece I need. It was also hand to wrap roudn tthe two little mid wall studds I added for extra support. I also realised that I'd forgotten to put any extra wood at the top but I was luckily able to peel back the insulation and add two pieces to allow screws to be placed on the top panel and the Apex board wedges.

I was really lucky with the bottom board as the insulation was not as flat as I would like and there was another real risk that the internal pressure would pop the screw holes again but it went on fine. I then trimmed the corner of the top piece so it could accommodate the bottom-left sloping edge.

Light was fading at this stage so I didn't persevere. The board is ready to go, the fit isn't perfect there's a bit of a gap in the bottom left corner but it has to be that way or the right edge won't line up with the extra studwork. Far better to fill a gap than not have the board attached. But I'll get that piece up tomorrow and then decide if I continue on the back wall, which will be difficult as I've run out of longer screws to add the mid board studs, or try some of the front wall pieces.

40kaddict Towers - second side done

I managed to reach some kind of resolution about the progress on the shed, I think the sooner I move out of the back room the better a situation that has been accelerated by a 'scratching' noise we've heard in the walls/roof. I'm of the opinion it might be a mouse but we need to discover how it might have got into the cavities and if it's finding a way to breach the walls. Obviously all my hobby stuff is preventing us see whether any ingress has occured...

So, moving on I managed to put up the left wall's insulation, and I did add in the little stud support in the centre panel. However I didn't trim down the 60cm wide earthwool so it was much more bulky than the other side.

Which I would live to regret as I struggled to fit the board on. I persevered though and a number of the dry wall screws just popped straight through the plasterboard as too much wool prevented them from securing flat to the wooden beams.

I just couldn't get the bottom left corner to slot into place so stupidly tried to shove it with a 2x1 only to rip through the bottome corner. So I unscrewed the board, reset it so both edges would slot into places and rescrewd it into place. I'm hoping I can try and make that bototm edge more solid iwth some PVA or I may have to reconsider adding a skirting board afterall.

The following night I was able to get the top section in place. I'd added a lot more staples to the earthwool so there was less pressure to combat. Measuring was pretty much perfect with the only cock up being I fogot I had to trim 6 or 7cm off the top edge and did all my measurements and marking only to have to cut them off and redo them! But the board went up perfect after this

I even added a few extra 2x1s to the back wall. I keep convincing myself this will be easy to do as I only need to trim one edge of the board. The back wall is 3m long and each board is 1.8m so I just need to trim 30cm [give or take depending on with peice of wood I attach it to] and the bottom two panels will go straight on, but then I forget I also need to put in the markings for the screws which will be about 15-20 minutes and then I'll need to measure, cut the insulation and then tack it in place that'll be another half hour no doubt, particularly as there is a diagonal strut through the two end pieces and also the middle space is pretty wide so I'll have to crack open a new roll of earthwool. So 'straightforward' it maybe but I'm not so sure it'll be quick.

Then I've got to add the two panels on top, which will require a little trimming to accommodate the sloping roof and then a couple of wedges on top to handle the Apex, which worries me a little as again I'm not sure about the width of wood I'm going to fix to...

40kaddict Towers - one side done

I think it was Saturday I got chance to quickly measure and cut the second board to finish the right hand wall. As I mentioned in my last post it could have done with a little stud to attach in the centre of the two as the boards do flex a little if you push them but other than that it was a pretty straightforward procedure. The measuring was good enough and the top lip is angled so once again the roof panels have some extra support. By installing the wall sections after the roof the wall will all offer support underneath for the roof panels. So even if the screws in the ceiling somehow failed catastrophically there is actually something holding it up at the edges.

On the day after this I got opportunity to measure up the bottom left wall panel but my obsessive effort on the shed has caused a bit of friction at home. I'm struggling to balance my usual tasks with this and my viewpoint that this should be my priority because:

1. I can only work on it in daylight hours as there are no electrics
2. The sooner I move my hobby stuff out the sooner I can redecorate the back room
3. There's no point having this standing empty
4. Better to do this during the good weather
5. This is going to take a while to get done so I need to crack on while I have the momentum

and a whole host of other reasons that make this a priority. It doesn't preclude other tasks but the fact I'm in there constantly trying to get it done may be perceived as the shape of things to come when everything is complete, although that won't be the case.

Anyway, I'm taking a couple of days off building so it's less of a contentious issue, getting a game on with Ben and we'll reconvene when the project is under more favorable light, at least it should give my back some time to recover.

40kaddict Towers - moar boards

Moving on from my last manc cave post that actually repeated the previous post I'd taken the day off for my wife's birthday but after a big lunch everyone was pretty lethargic so I decided to crack on with the shed. Right now my obsessive compulsive behaviour is being channelled into this. Ordinarily I'd be feeling the 'itch' to pain but this needs to be done and it's going to benefit everyone the sooner I get my hobby stuff out of the house and far better to do that in the summer than as Autumn approaches. So I ended up putting in 3.5 hours of solid work, without even getting frustrated with the enormity of it. First up I measured and cut the final roof panel, that way I could insulate and board in one go and have everything done and call it a night. I even managed to do the final board with the little to no further trimming to fit - so I am getting better!

And the insulation started to go in...

and the second...

third...

fourth...

fifth...

and sixth! The staple gun is still hit and miss and trying to put it in place initially is a nightmare as the goggles steam up almost instantly thanks to the filter mask funneling my breath up into them. But the job got done.

I was still getting my son to help support the panels but thanks to that lip on the side walls all I really needed to do was slot it in place and support it with my head until I could pop one screw in place and then he didn't even really need to do anything.

And then the final board went up which felt like a significant accomplishment as I think these were the hardest bits.

The finished ceiling, not too bad, some elements that could have been neater but most importantly none of the boards broke and I'm still in one piece.

Filled with my acheivement I actually continued on and measured up one of the side boards as I only needed to cut around 60mm off one end and then mark it up. The cutting was super easy I just forget how long the marking takes but I know it's worth it. With the remaining 53cm wide earthwool strip it fit perfectly into the side pieces. Unfortunately I need to make a diagonal cut across it and it was here I got my second twinge of sciatic back pain since I started the shed but originally happened when I was shifting concrete fence posts in the garden. All the bedning over measuring and cutting is a huge gamble at the moment.

And I had to do a second one too! Part of me wants to do the insualtion in short bursts, although there's no guarantee that would save me from it giving out, fingers crossed that I can just get through it. Anyway, I had to saw my second roll to get another 53cm section for these panels, luckily I can use it on the other wall too.

And conveniently the remaining piece was exactly the right size for the centre piece. Now in hindsight I really should have added a small stud in the centre of this space as the plasterboard could do with that little extra stability but at this stage I didn't know that.

And having installed the board I called it a night after I collected 3 more 12.5mm boards from the garage and moved them ready for finishing both side walls.

I'm spending a lot of time looking at the remaining elements and trying to plan the best way to achieve the finished result. I've a diagram of where the boards can go but I keep hitting snags of sharing single 1" thick beams between two boards that really need at least half an inch clearance at each edge so it doesn't crumble apart. Essentially I need 2" beams so I'll be getting some extra 2"x1" to make things easier.